Our Locomotive
The Seventh Kit

The parcel containing kit 7.

Opening the kit

"Ah," we thought, looking at a few pipes, a very long metal strip and a fully assembled screw reverser.  "Even less for us to do in kit 7 than in kit 6.  We can catch up that time we lost."  Wrong again!

The Reverser (alias The Cutoff)

The loco at the end of kit 7 showing the screw reverser. This mechanism adjusts the position of the valve mechanism so that the valves move in a slightly different pattern with respect to the wheels and thereby control the direction of travel. We opted for a "screw reverser" rather than a "pole reverser".  This means the mechanism is controlled by turning a wheel so that a nut travels along a screw thread, rather than a lever which moves forwards or backwards.  Why?  Well this is because of the other name for this control: the cutoff.  The cutoff changes the proportion of the stroke during which steam is admitted to the cylinder.  The Polly pole reverser has five positions: full ahead, mid-ahead, neutral, mid-reverse and full reverse.  The screw reverser gives analogue control - more fiddly, but our home track has some gradients and we hope the screw reverser will give us better control in the long run.

The screw reverser came ready assembled, but bolting it on to the frame took longer than expected as the screws had to be trimmed to the right length.  If they are too long the boiler won't fit!


Setting the Valves

The valves are moved by the valve gear in a very precise sequence.  This has to be adjusted by carefully rotating the link rods so that the valve is in a particular position with respect to the wheels.  We got the right-hand side set relatively quickly, but the left insisted on hitting the rear of the steam chest no matter what we did.

After an exchange of photographs with Andy, we dropped and rotated the central, driving, axle and tried again. This worked better, but not as well as we thought it should.

An email then arrived from Andy pointing out that we had two brackets inside the valve gear the wrong way round.  So we fixed them and, to our dismay, the left-hand valve developed the original symptom again.

Eventually, Andy sent us a diagram showing the correct alignment of the eccentrics with respect to the key-ways.  We checked several times, because dropping the axle was very tedious, but there was no doubt that the left most eccentric had slipped 60°.

Once this was fixed setting the left valve was easy (we had had some practice by this point) and the lids could go on the steam chests.

A delay that took all September to resolve!

The Draincock Rod

The dranincock knob The distinctive feature of the kit must be the long thin metal strip which travels attached to some wood.  This runs from beneath the cab right to the front of the locomotive, where it connects to the draincocks of kit 6 at the bottom of the cylinders.  A second lever brings the linkage up into the cab area where a simple knob becomes is the second of the cab controls to appear.

Cylinder Cladding

Cosmetic, but a nice touch, these plates had to be painted then bolted over the cylinders and the steam chests.


The front of the loco showing the steam and blast pipes.

Pipework

The last bits to be fitted are some chunky brass steam pipes and the copper blast pipe.  They go in above the axle water pump.  The visual effect of the blast pipe, which will squirt exhaust steam up the funnel, makes the locomotive look squashed.  To the left of this is the "steam T" - a brass four-way junction which accepts steam and oil and divides the mix bewteen the two steam chests over the cylinders.

Proving the Kit is Complete

We had a real landmark for the completion of this kit.  We took the assembly so far to the club, oiled everything and connected the "steam T" to their air compressor.  At last we saw the wheels go round without having hands on them!
The right valve rod correctly assembled.
We also saw lots of oil spurt out and several things rattled which should not have done, so we will need to tighten a few things up before we can move on to kit 8.

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© M.J.R.Orton, 17st Oct. 2005.